MAZATROL    

Increase your productivity thanks to AI technology

Innovative functions for higher productivity

Solid MAZATROL(Available with the INTEGREX series and some of the CNC turning centers)
Optimize machining process by AI determination

Extremely fast programming using 3D CAD data 


  
 
Optimum machining process thanks to AI learning
Thanks to AI learning, which utilizes machining expertise from accumulated programming experience, the optimum machining processes will be automatically determined and programs will be generated.

 

Ai Thermal Shield
Ensures stable machining accuracy

Ai Thermal Shield ensures enhanced heat displacement compensation

 

New algorithms automatically determine the amount of compensation to be automatically applied according to changes in the temperature to ensure even higher machining accuracy.

 

 

On-Machine Measurement Software for improving of production lead time

On-Machine Measurement Software

Measurement of a workpiece on the machine
Improving of production lead time and prevention of defective products

 
  • The operator does not need to load and unload the workpieces to measure it each time.
    This system reduces set-up time and helps prevent defects
  • Elimination of variances in manual measurement results (vernier caliperEmicrometerEbore gauge, etc.)
  • Easy creation of measurement programs by conversational programming

The user is required to prepare the touch probe and reference sphere for on machine measurement. Additional purchases may be necessary depending on the customer environment. For further details, please contact your nearest Mazak office.

 

 

Three "Ez (easy)" features for higher productivity

  
  • Ez Machining
    High-speed high-accuracy machining with new functions
  • Ez Operation
    Touch panel display
  • Ez Setup
    Efficient operation with software integration

 

Intuitive operation with 15" touch screen
The control is responsive, efficient and easy to learn, even for new operators.

Flexible Layout

 

Display data, menu and screen keyboard position can be changed in the CNC screen.

 

Custom Display

 

Various information can be displayed.
Data can be checked and set with minimum screen transition
by customizing the display according to operation process.

 

QUICK MAZATROL
QUICK MAZATROL makes it possible to reduce the programming time.

Programs can be easily created and checked by utilizing the touch screen and displaying the 3D workpiece model.

  
  • Touch the screen to confirm or edit
  • Thanks to display the 3D workpiece model on the screen,
    Operators can easily create the programming by checking shapes and processes.
  • Font size can be changed  bigger or smaller for ease of operation

 

   MAZATROL Smooth CNC   

MAZATROL Smooth CNC series with advanced Smooth Technology - Designed to increase your productivity 

 

- Smooth Technology ensures higher productivity
- Fastest CNC in the world
- Latest hardware and software for unprecedented speed and precision
- Unsurpassed ease of operation
- Smooth Process Support Software can integrate your machines and processes for higher productivity

 

Display varies by machine specifications

MAZATROL SmoothX, MAZATROL SmoothG

  • Touch screen operation - Operates similar to your smartphone / tablet
  • MAZATROL Smooth graphical user interface for unsurpassed ease of operation
  • High precision 5-axes simultaneous machining of complex contours at high speed feedrates (MAZATROL SmoothX)


Functions

MAZATROL Smooth CNC series

Smooth Operation 


     
19" touch panel and touch screen operation- MAZATROL Smooth graphical user interface for unsurpassed ease of operation.

Pop-up windows are used for additional displays, selection of other items or input of values.

Smooth Machining Process

 
      

Each process has a home screen, and each home screen displays the appropriate data in an easy-to-understand manner.


Smooth Programming

       
 

  • QUICK EIA

Quickly move to the corresponding section of an EIA program by touching the tool path. Any problems can be confirmed by the program analysis function

 

  • QUICK MAZATROL

By checking shapes and processes, program errors can be reduced for minimum programming time. 3D CAD data can be imported for fast and easy programming.


Apps Manager


      

 

Convenient management of applications and shortcuts.
 

Advanced machining
Gear cutting

Reduced Machining Time


Exceptional ease of operation as well as convenient visualization of data provides higher productivity.

 

     

Smooth gear cutting easily makes gear machining programs

 

 

Advanced machining
Orbit machining  \ turned workpiece features on a machining center

               

  

 

  • Process integration for turning on a machining center.

 

  • Extremely effective for machining diameters, grooves, and taper bores.

 

  • Machine different bore diameters by a single tool

 

 
 

 

 

New G-code for orbit machining  

 

  

High precision machining

  • Make machining programs by inputting cross sectional shapes such as straight lines, tapers, and arcs
  • Thanks to constant surface speed control, tapered surfaces are machined with high precision

 

  

Angled orbit machining

  • By positioning a multi-tasking machinefs B-axis, orbit machining can be performed on an angle

 

Orbit machining programming assistance  

 
  

Tool registration

  • Orbit tool data can be registered on tool data screen of machining centers

 

  

Orbit machining assistance

  • Cutting conditions such as cutting speed (m/min) and spindle speed (min-1) for orbit machining can be calculated by inputting tool data to be used and diameter to be machined

Advanced machining
Smooth Machining Configuration  \ convenient parameter setting and fine tuning function

               

 

Machining features including cycle time, finished surface and machining shape can be adjusted by slider switches on the display according to material requirements and machining methods.
Ones the desired results are obtained, the settings can be stored in memory so that they can be easily used again in the future.

 

Smooth Process Support Software

Smooth Production Management


            

 

Data sharing between SmoothX CNC and office PCs for improved production efficiency. Convenient network connection to peripheral equipment thanks to industrial network standards.

 




Eco-Friendly ENERGY DASHBOARD

       


The Energy Dashboard provides a convenient visual monitoring of energy consumption and analysis including displays of energy consumption by workpiece, approximate CO2 emission and electrical power cost.

 

Large 21.5" Screen - Touch Panel

The widescreen enables operators to view nesting at a glance. Additionally, operators can easily zoom in and out using the touch screen display.
 

Flat Design for Easier Operation

Operational buttons feature a flat design and icons for intuitive performance. The Emergency Stop and Rotary Switch buttons are positioned prominently to ensure easy access.
 

Optional Dual Monitor

The additional Dual Monitor option allows multiple applications to run simultaneously. Nest Programming, Cut Monitoring, Production Scheduling and Machine Maintenance are just some of the many functions available to the operator while the machine is in operation.
 

One-Touch Operation

Operators can easily access necessary information, like cut conditions, with the touch of a button.

 

 

Assist Functions

Operators can quickly and easily update settings by inputting specifications suggested by assist functions, like Auto Nozzle Changing and Centering.

 

 

 

CNC for laser processing machines

   MAZATROL PreviewG   

Higher productivity by high-speed, high-accuracy control MAZATROL PreviewG

 

 

Advanced hardware

State of the art CPU for unsurpassed operation speed.
High-response, high-speed machine motion.

 

Optimum acceleration / deceleration for the reduction of cutting time.

Tolerance control ensures high-speed corner cutting.

 

 

Improved laser operation responsiveness

Laser control is improved to generate optimum laser power in the minimum time. Improved performance for fly cutting and sharp edge cutting.

 

Large 19" LCD display with touch screen operation

Operates similar to your smart phone / tablet for increased ease of operation.

 

Switches

Large switches and high-visibility LED lights prevents operation errors.
If a function button cannot be used during a particular operation,
it is clearly indicated by the button illumination.
Buttons and switches are grouped according to function for ease of operation.

 

5 process home screens

CNC for laser processing machines

   MAZATROL PREVIEW 3   

Unsurpassed speed of operation

 

  • Advanced CNC MAZATROL PREVIEW 3 - The MAZATROL PREVIEW 3 CNC features touchscreen operation for improved response and ease of operation. The programming of simple shapes is easily done by selecting cutting patterns.
  • 15" touchscreen
  • Graphics screen - 3D display of cutting path can be displayed after entering data.
  • Direct MDI - Increased programming efficiency is ensured by inputting necessary items when nozzle changing or adjusting the gap distance.
  • Automatic determination of processing conditions - The required lens, nozzle, feedrate, and laser output are automatically determined by the CNC for different materials and thicknesses. Cutting conditions can be edited while monitoring operation and registered in the CNC. The next time the same material is processed, the new cutting conditions will automatically be used.
  • Swivelling CNC operation panel with adjustable height - The operator can easily bring the CNC operation panel to the desired position for machine set-up or torch inspection

By incorporating advanced Mazak technology, the Mazak FX CNC provides outstanding ease of operation in addition to high productivity to SPACE GEAR and FABRI GEAR models.

Benefits

Laser CADCAM System    

Mazak CADCAM Systems; Indispensable tools to enhance laser machine productivity

Mazak software provides the optimum processing conditions in order to maximize productivity    

CADCAM Fabrication System    

Mazak Smart System    

  • 2D and 3D CAD/CAM system for sheet metal processing
  • 2D CAD/CAM Nesting
  • CAD function provides short-drawing time for sheet metal drafting
  • Innovative CAD/CAM system that uses 3D solid models
  • Even an inexperienced operator can easily make NC programs for complex shapes from 3D models to considerably increase laser machine utilization

Mazak Smart System Junior.   

  • 2D CADCAM system for sheet metal processing.
  • 2D CAD/CAM Nesting.
  • Wide variety of CADCAM functions for sheet metal processing.
  • The highest nesting sheet utilisation
  • Minimised production time.
  • Handle required work rapidly.

SPACE CAM

  • 3D CAM System for SPACE GEAR.
  • Mazak space CAM system imports 3D data to make laser cutting programs quickly and reduces the time required to prepare complex 3D programs.
  • Reduce set-up time.
  • Extremely easy fixture making from 3D data.
  • Automatic Fixture Date Generation by SPACE CAM Software.

FG CADCAM & FX TUBE

  • 3D CADCAM system for pipe processing.
  • Produce an accurate, tight-fit pipe joint by 3D modelling.
  • Even an inexperienced operator can easily make NC programs for complex shape from 3D models.
  • Off-line programming will reduce the “beam-on” time of the laser processing machine.

Mazak Cyber Production Center    

Comprehensive Factory Management Software    

By using a network, this software can manage your factory in real-time by providing accessibility to machine data, machining programs, fixture data, tool data, production schedules and other data    

Cyber Tool Management    

Comprehensive control of all tool data over a network minimizes machine non-cutting time due to tool setups    

Cyber Scheduler    

Easily displays current workloads on all machines and estimated completion time when new jobs are added.    

Cyber Monitor    

Conveniently check machine operation and job process status in office or off-site location.

  • All-in-one - The Mazak FX CNC controls the laser processing machine and loaders/unloaders.
  • High Performance - The optimum cutting conditions are automatically determined at high speed as the feed rate changes. Thanks to the high-speed smooth beam centre point control system of the simultaneous 6-axis control, smooth high-speed cutting at corners is realised.
  • Cutting conditions database
  • Quick programme restart function - Function retains the position in its memory and can restart the machine from the point where it stopped.